Foam packaging solutions

From end-caps, inserts and mouldings to highly specialist composite cushion packs, Suttons has pioneered the use of high performance foam in specialist packaging applications to ensure maximum protection during handling and transit. No other packaging business in the UK has our depth of experience in the fabrication of foam based protective packaging using polyurethane, polyethylene and Stratocell® foam materials.

We are widely regarded as one of the most innovative companies working in foam conversion in the industry, developing award-winning packaging solutions where less packaging materials are used to create more product protection and, as a result, Suttons are one of the UK's largest converters of Stratocell® polyethylene foam for the design and production of unique packaging solutions.

If you would like to discuss a foam packaging project, please click here to send us an email with a brief description of your requirements.

Advanced Foam Profiling Capabilities

Always looking to innovate, the company has recently added to its impressive in-house capabilities with the arrival of a new foam profiling machine. The machine can profile foam slabs of thicknesses between 25mm and 152mm, creating humps, zig-zag depressions or cone structures using a range of foams including high density memory foams.

The reformed, convoluted foam can then be fabricated into multi-purpose packs, providing robust cushioned protection to an array of products. The profiled nature of the foam lends itself perfectly to both absorbing & cushioning products which have awkwardly shaped profiles. In many instances this can reduce costs by helping avoid the requirement to design a bespoke pack for a specific product.